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HardwareMay 2026·6 min read

How a Cebu Hardware Store Cut Stockouts by 32% in One Quarter

1,800 SKUs, one store, and a 32% reduction in stockouts — here's how Flores Hardware turned inventory chaos into a competitive advantage using real-time reorder alerts.

Noong simula ng 2026, ang Flores Hardware sa Cebu City ay may isang malaking problema: hindi sila sigurado kung anong items ang mababa na ang stock — hanggang mag-miss na sila ng sale. Sa loob ng isang quarter, nabago ang lahat.

The Problem: 1,800 SKUs, One Spreadsheet

Flores Hardware carries over 1,800 active SKUs — fasteners, electrical materials, plumbing supplies, paint, hand tools, power tools, and construction accessories. Like most Philippine hardware stores, they tracked inventory in a mix of handwritten bin cards and a spreadsheet that was "usually current."

The result: stockouts that nobody knew about until a customer asked. By the time the reorder was placed, the customer had already bought from a competitor — and in many cases, didn't come back. The owner, Mang Danny Flores, estimated they were losing 8–12 sales per week to stockouts on high-velocity items alone.

Finding the 12 SKUs That Drove 38% of Missed Sales

Within the first two weeks of using NexusStock, the system surfaced something Mang Danny hadn't expected: of the roughly 1,800 SKUs in the store, just 12 items were responsible for 38% of all "item not available" customer complaints.

These weren't exotic items — they were common high-velocity products: 1/2" x 3" wood screws, Romex 12/2 wire, PVC couplings in two sizes, and a specific SKU of DeWalt drill bits that construction site regulars bought in bulk. Items that moved fast, weren't being reordered fast enough.

01

Reorder points set on 340 high-velocity SKUs

After the initial SKU velocity analysis, Flores Hardware configured minimum stock levels on their top 340 high-turnover items. NexusStock now automatically flags these when stock drops to the reorder threshold — before the shelf goes empty, not after.

02

3 critical stockouts caught in the first week alone

In the first 7 days after setting reorder alerts, the system flagged 3 items that were about to hit zero — all of which would have been missed entirely under the old spreadsheet system. Each one was restocked before a single customer was turned away.

03

Supplier orders linked to inventory

Using NexusBuy, purchase orders for Mang Danny's key suppliers are now tied directly to his stock levels. When a reorder alert fires, he can create a PO for that exact SKU in under 2 minutes — no more handwritten order sheets faxed to the distributor.

The Result: 32% Fewer Stockouts in 90 Days

By the end of Q1 2026, Flores Hardware had reduced stockout incidents by 32% compared to the same quarter the previous year. More importantly, repeat customer visits — tracked via their loyalty records — increased in the same period.

"Hindi na ko natatawagan ng mga customer para itanong kung may stock pa kami. Dahil alam na namin bago pa man maubusan. Yun ang pinaka-importanteng pagbabago."
— Mang Danny Flores, Owner, Flores Hardware, Cebu City

What This Looks Like for Your Store

The Flores Hardware outcome isn't unique to hardware — it's the result of replacing reactive inventory management (waiting until the shelf is empty) with proactive inventory management (knowing what's about to run out before it does).

The setup takes about 2 hours. The impact starts in the first week. If your store carries more than 200 SKUs and you've ever had a customer leave because you were out of stock, this is worth looking at.

Free Business Control Audit

See what's slipping through the cracks in your inventory. 60 minutes, no sales pitch. We map your current process, identify your highest-risk stockout SKUs, and give you a custom rollout plan.

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